SIHUA Servo change stud roll forming machine with automatic package machine

A Servo Change Stud Roll Forming Machine with Automatic Package Machine is an advanced production line designed for manufacturing studs (threaded or unthreaded fasteners used in construction, automotive, and other industries) with high precision and automation.

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Product Detail

Product Tags

1.1GI RAIL profiles drawing

Material thickness GI 0.45-1.2mm

Stud profile size Aweb50-150 B and C height 35.5 Drib:6mm

Track profile Aweb 51_150mm Bheight 32-75mm C height 25-50

1.2 Production speed

Product speed is 40-60mper min Product thickness is 0.5mm

1.3 Product length tolerance L+-0.1mm/1000mm

1.4 Total power:52kw

Voltage: 380v 3-phase 50hz

Motor in roll forming machine：7.5KW*3PC

Motor in hydraulic station power is 11kw

Servo motor:4.4KW

Packing machine :15kw

1.5 layout of production line

Production process：De-coiler →roll forming profile →cutting table →packing table (hydraulic system given power) all parts were control by electrical control system

SIHUA Servo change stud roll forming machine with automatic package machine

Technical agreement

1.1 Double head hydraulic expansion Decoiler

1.11 Double head hydraulic decoiler

1.12 Hydraulic expansion

1.13 By manual rotary exchange coil

1.14 Loading max capacity:6000kg=3000 Kgs*2

1.15 Coil specification: O.D. 1,500 mm.

D. 508 mm. Plate width:300 mm.

1.16Size:LWH:2.1*1.9*1.7 Meters

2.1 Automatic Servo change width roll forming machine base

2.11 The machine base material is Q345-B steel by elevated temperature to eliminate inner force for prolong machine life

2.12 The machine working table using large CNC whole processing for high precision flatness

2.13 Motor power：7.5kw*3pc，brand：TECO/ABB

2.2 Roller

2.2.1.Roller row：16steps+（correct straight）

2.2.2 Shaft diameter：50MM，material:40Cr, heat treatment

2 2.3 Bearing brand：CU

2.2.4.Roller material：Cr12MoV vacuum heat treatment hardness：58-62HRC

SIHUA Servo change stud roll forming machine with automatic package machine 1

SIHUA Servo change stud roll forming machine with automatic package machine 3

SIHUA Servo change stud roll forming machine with automatic package machine 2

SIHUA Servo change stud roll forming machine with automatic package machine 4

2.3 Automatic change width and height system

Function: Auto adjust width system with multiple sizes.50-100/150

2.23 Servo motor :3set brand (Italy brand/china brand up to choice)

2.24 Ball screw TBI

2.25 Guild raill：TBI

SIHUA Servo change stud roll forming machine with automatic package machine 5

SIHUA Servo change stud roll forming machine with automatic package machine 6

3.cutting table

3.1 Guide rail and ball screw brand: TBI(Taiwan)*1PC

3.2 Oil Cylinder：2sets

3.3 Servo motor brand Yaskawa 4.4kw

3.4 Working table with large CNC whole processing, the working table is high precision

3.5 Cutting table is welded as box body structure by one type put screw and guardrail inside for safe and durable cutting table installed screw oiling device

3.6 The left and right ends of the cutting table are provided with a dust cover, a protecting screw and guide rail

3.7 Cutting table base using Q235B steel gas protection welding, after 2 times the overall tempering, eliminating the internal force generated by welding. Using sand blasting, spray 2 times 2 times anti rust primer, top coat, paint color is gray.