slitting machine for 0.4-1.3mm width 1300mm

1   Coil car    (1 set)

(1) Main structure: steel plate, walking wheel, four guide columns, transmission shaft, etc.

(2) Weight-bearing 15 tons, hydraulic motor drive, walking 6 meters per minute.

(3) Oil pressure power: lifting height of 600mm, oil pressure cylinder: FA- Φ125mm (1 branch).

technical parameter

form	Heavy steel frame, oil pressure and motor control
quantity	A
Type V surface	Nylon plate + steel plate welding
bearing	15 T
Lift trip	600mm
Car walking power	motor
Car walking speed	6m/min

Structure and use: used to feed the open coder, transport the steel coils from the storage table to the reel of the open coder, trolley walking is controlled by oil pressure motor, and lifting for hydraulic cylinder control.

Lift mechanism: hydraulic cylinder and sliding four-guide column structure, the lifting power is provided by the cylinder, the cylinder pushes the V-type bearing table to realize the function of upper and lower steel coil.

Walking mechanism: oil pressure motor and parallel guide rail structure, the walking power is provided by the oil pressure motor, enabling the car to move horizontally along the axial axis of the open coder. Both ends of the rail limited block, to prevent the car derailment.

2.Hydraulic decoiler  (1 set)

technical parameter

form		Steel plate welded frame, hydraulic expansion mandrel
quantity		A
bearing		15 T
Steel coil inner diameter		Φ508mm；
Steel coil outer diameter		MAX：Φ1800mm
Open reel arc plate structure
Arc plate rise and shrinkage range		Φ460mm-Φ520mm
Arc plate	45 # cast steel (chrome finish)
Open roll brake	2 sets of disc brakes
Discharge method	Take the initiative to feed
Open roll power	11KW motor

Open roll and close roll removal device with roll pressure

A、 function:

Bearing the steel coil, tighten the inner diameter of the coil, open the coil or recover the coil.

Support the coil plate and provide tension to the steel strip, consisting of the frame, main shaft, expansion rolling drum, uncoil crushing device, auxiliary support, brake device and power part.

B、 structure

a) Main frame: made of type steel, A3 steel plate, # 45 steel, two bearing bearings are bored at one time to ensure the concentricity of spindle installation and no radial beating.

b) Main shaft: composed of 40 Cr round steel drill diameter of 85mm through hole, quality adjustment and then refined car, roller shaft diameter of 190mm, bearing weight of 15 tons.

c) Raise and shrink drum: adopt slide type push and pull expansion drum; four arc plate (no. 45 steel), line cut slider pair, expansion diameter: Ф470mm-520mm; the effective working length of the drum is 1300mm, the integral mandrel ensures the concentricity of the drum increases and decreases, the drum rises to the diameter of 508mm on the lathe car round, the surface electroplating hard chromium.

d) Unroll press device: composed of press roller, support arm and oil cylinder; press roller bread polyurethane grease and the material head will not be loosened and the support arm is lifted by the hydraulic cylinder.

e) Brake device: using pneumatic disc brake assembly, brake strength can be adjusted, parking when the brake is tight, to ensure that the standby and boot state will not be loose rolling, so as not to scrape the plate surface when loose rolling. Synchronization control with open roll feed.

f) Oil pressure power: push and pull the mandrel: oil pressure cylinder model specification: Ф 150150mm, using rotary joint oil supply mode (Taiwan oilfield); press lifting hydraulic cylinder Ф 80220 mm.

g) Electrical power: open winding machine power adopts 11KW AC motor with closed gearbox drive (1 set)

3.Hydraulic auxiliary support  (1unit)

(1) Application: Support the cantilever end of the roll to increase the rigidity of the roll.

(2) The auxiliary support is an elbow rod mechanism, which is lifted or dropped by the swing arm of the hydraulic cylinder.

(3) When opening the roll, the swing arm is raised to hold the cantilever end of the winding machine, and when rolling the roll, the swing arm falls.

4.Live crossing bridge (1 unit)

(1) Main structure: the frame is welded with steel plate.

(2) Oil pressure power: upper and lower: oil pressure cylinder: CA- Φ 80mm (1).

technical parameter: 

form	The frame and the transition bracket are steel plate welding parts, and the transition roll is an adhesive roll
quantity	A
Live sleeve (length depth)	3000mm×3500mm
The way to lift a set of tables	Hydraulic cylinder supports the lift

Structure and use: used to control the synchronization and buffer of steel strip speed between stripper and feeder. The table is made of nylon board to ensure that the plate surface is not scratched. The position of three pairs of electric eye control steel belts in the living sleeve pit can maintain enough storage in the pit.

 5. Side guide and slitting machine (1set )

Technical parameters of the lateral guide positioning

form	Steel plate welding base, stand of roll and frame
quantity	A
Cross board width	200-1250mm
Width adjustment	Adjust from the hand wheel
The roll material	GCr15 steel
niproll	Φ120mm×1300mm

Structure and use: for plate width orientation to prevent the steel plate from deviation. Vertical rollers are provided on both sides of the plate width direction, fixed on their respective sliding seats, and the slide seat is adjusted on the guide rail along the plate width direction to accommodate different plate width. The vertical roller is quenched, and the roller surface is chroplated to increase the surface hardness and prevent mechanical wear.

Technical parameters of machine

form	Steel plate welding base, power gear box, archway and frame
quantity	A set
Divide the speed	120m/min
Shaft diameter	Φ180mm×1300mm
material quality	42CrMo
Span size (quoted excluding this)	Φ300mm Φ180mm 10mm (OD ID thickness)
Power of main motor	AC75Kw Motor
Mobile archway motor	Mounted outside the rack without affecting the knife

Structure and use: the machine is a device that longitudinal shear with vertically into various widths. The width of the finished product can be flexibly changed by replacing the composite sleeve. The knife shaft is adjusted by the lower shaft and the upper shaft for the synchronous knife shaft spacing, which can accurately control the gap between the upper shaft and the lower shaft. The upper and lower shafts are fastened with nuts as axial direction, and the shaft end of the upper and lower blades. Use side boot frame (motor drive) to replace the blade.

(1) Main structure: steel plate, casting seat, synchronous gear box, universal drive, electric screw lifting device.

(2) Tool shaft material: 40 Cr, diameter of knife shaft: Φ180mm 1300mm, medium frequency treatment after rough processing, grinding, hard chromium plating, 20mm with key groove.

(3) The knife shaft lock: the nut locks the tool.

(4) Press plate adjustment of a group of bracket, up and down lifting adjustment, fixed wood with.

(5) Tool seat movement: electric in and out, knife shaft lifting, electric synchronization.

(6) Shear power: 75 KW ordinary motor with frequency converter.

6. Scrap winder (both sides)

one connection; independent frequency conversion tension control

technical parameter:

form	Rack for welded steel plates
structure	Left and right independent feeding connected structure; reel, press shaft and transmission composition. Controlled by the oil cylinder for easy unloading
quantity	Two; one left and right
Receive the width of the scrap edge	And 2-10mm / one side
coiling speed	0-120m/min
Roll the weight	MAX:300Kg
Power of main motor	AC 3 Kw (two)
breathing	Mechanical expansion

Structure and use: the side material winding machine is the device of the two sides of the strip winding. Motor drive, with another discharge oil cylinder, stable and durable.

7. Live crossing bridge II (1 unit)

(1) Main structure: the frame is welded with steel plate.

(2) Oil pressure power: upper and lower: oil pressure cylinder: CA- Φ 80mm (1).

technical parameter:

form	The frame and the transition bracket are all steel plate welding parts, and the transition roll is a rubber roll
quantity	A
Live sleeve (length depth)	3000mm×5000mm
The way to lift a set of tables	Hydraulic cylinder supports the lift
Tailor press plate	Prevent the plate from falling into the pit and damage the material

Structure and use: used to control the synchronization and buffer of steel strip speed between retractor and stripper. The table is made of nylon board to ensure that the plate surface is not scratched. 

8. Separator and tension table

(1) Main structure: steel plate, separation roller, PU rubber, etc.

(2) Tension pad: top spread with wool felt.

(3) Rebelt roller: PU rubber, Φ350mm.

(4) Oil pressure power: tension pad lifting: oil pressure cylinder: FA- Φ 80mm (2 pieces).

technical parameter:

form	Base and frame for steel plate welding
quantity	A set
Sector size	Φ80×Φ180*3
Separate set size	Φ80×Φ110×＆
The middle pressure roller	Vertical lift

Structure and use: the longitudinal shear strip separation, to prevent the tensioning machine when stacking, easy to collect. There are two sets of separation discs. The separation disc shaft can be removed from the operating side to facilitate replacement and cleaning.

form	Steel plate welding base, frame, brake system composition
quantity	A
Pressure plate type	The plate is driven by the cylinder to achieve the ideal compression tension

Function: Position the steel strip and apply uniform tension to each steel strip for re rolling, and the tension generated determines the tightness of the rewinding. The uniform tension can make the winding neat; it is mainly composed of main frame, front separation frame, pressing machine, rear separation frame, tension stage and guide roller.

B, structure:

● Main frame structure: made of profile, steel plate assembly welding, machining base surface after annealing.

● Front separation frame: adopt guide type independent frame, the frame is connected through the two surfaces and the separator is mounted on the partition shaft for the body and sleeve, which is very convenient; the front separation frame can move up and down relative to the main frame and can stop at any height.

● Tension platform: it is composed of side plate archway, upper gantry frame, lower pad plate, upper pad plate and oil cylinder. The wool felt can be fixed on the upper and lower pad plate. The plate belt passes between the upper and lower pad plates, and the pressing pad plate produces tension. The upper pad plate is driven by two oil cylinders synchronously.

● Guide roller, plate device

Guide roller: by bearing seat, seamless steel pipe wrapped PU rubber, dynamic balance treatment, the function is to guide the plate belt into the winder.

Plate device: composed of rack and drive system. The plate device adopts hydraulic drive structure, its function is to send the plate head to the winder. 

9 Hydraulic recoiler 

(1) Main structure: drum adopts seamless structure; steel plate, separation roller, main shaft, four arc plate (zigzag), sliding block, side plate, bearing, bearing seat, push and pull cylinder, box reducer, hydraulic push device, steam brake, etc.

(2) Reel expansion and contraction: Φ480mm~ Φ508mm, with jaw device, oil pressure cylinder: FA- Φ150mm (1 branch).

(3) Electrical power: 90 KW ordinary motor is equipped with frequency converter.

Technical parameters of the winder

form	Steel plate welded frame, single arm hydraulic expansion mandrel and gear box structure
quantity	A
bearing	15 T
Steel coil inner diameter	Φ508mm
Spindle material	42 Cr Mo
Reel flap arc plate	45 # steel after quality conditioning treatment, the surface is coated with hard chromium
Condensed clamp mouth	Oil cylinder drive up and down
Steel coil outer diameter	MAX：Φ1800mm
Push material board	Oil cylinder push
brake assembly	Disc brake type brake
Power of main motor	AC90 Kw Motor

Structure and use: This equipment is used to rewinding the strip after longitudinal shear. It is composed of frame body, drum, transmission system, rise and shrinkage system, braking system, lubrication system, hydraulic system, etc.

Transmission system: the spindle is driven by the motor. Increase and shrinkage system: the tension is provided by the rise and shrinkage oil cylinder to make the sliding seat on the main shaft produce displacement sliding, and the qi shape slider and the sliding seat produce displacement to realize the rise and contraction of the drum.

Technical parameters of the separator shaft pressure arm

form	Base and frame for steel plate welding
quantity	A
Sector size	Φ80×Φ180×3
Separate set size	Φ80×Φ110×＆

Structure and use: This equipment is used to rewinding the longitudinal cutting. The press material arm is swung by the oil cylinder. The pressing shaft can be manually spread around the fixed fulcrum for the replacement of the isolation plate (pad).

10 Hydraulic auxiliary support II

(1) Application: Support the cantilever end of the roll to increase the rigidity of the roll.

(2) The auxiliary support is an elbow rod mechanism, which is lifted or dropped by the swing arm of the hydraulic cylinder.

(3) When receiving the roll, the swing arm is raised to hold the cantilever end of the winding machine, and when the roll, the swing arm falls.

11 Exit coil car for recoiler(1)

(1) Main structure: steel plate, walking wheel, four guide columns, transmission shaft, etc.

(2) Hydraulic motor drive, walk 6 meters per minute.

(3) Oil pressure power: lifting height of 600mm, oil pressure cylinder: FA- Φ125mm (1 branch).

Technical parameter:

form	Heavy steel frame, oil pressure and motor control
quantity	A
Type V surface	Steel plate welding
bearing	15 T
Lift trip	600mm
Car walking power	motor
Car walking speed	7m/min

Structure and use: for unloading the coil, unloading the steel coil from the coil, trolley walking for oil pressure motor control, lifting and lifting for hydraulic cylinder control.

Lift mechanism: hydraulic cylinder and sliding guide column structure, the lifting power is provided by the cylinder, the cylinder pushes the V-type bearing table to realize the function of upper and lower steel coil, and the unloading trolley with anti-inverted rod.

Walking mechanism: the oil pressure motor and the parallel guide rail structure. The walking power is provided by the oil pressure motor to make the car move horizontally along the coil axis of the roller. Both ends of the rail limited block to prevent the car derailment. 

12 Hydraulic system (1 set)

(1) Main structure: steel plate welded oil tank, capacity of 300kg and all kinds of oil pressure valves, oil panels.

(2) Power: Class E 7.5KW motor and oil pump, 30ML, normal pressure 70kg / cm2, maximum pressure: 140kg / cm.

technical parameter:

quantity	A set
fuel tankage	300L
Oil pump displacement	25ml/r
System working pressure	12MPa
power of motor	7.5 KW
cooling-down method	Wind cooling
working temperature	0℃—60℃
service substance	N68 anti-wear hydraulic oil

Composition and use: to control the operation of the hydraulic part of the whole production line. Using centralized control, the system consists of one hydraulic station, multiple valve stacks and several pipelines. Mainly have oil tank body, oil pump electric unit, hydraulic valve pile, hydraulic pipeline, etc.

13 Electric control system

(1) Electronic control operating table.

(2) Power supply voltage: three-phase 380VAC ± 10% Frequency: 50Hz ± 1

(3) Composition and use: The system is equipped with an operation station, the whole line adopts centralized control, the operation station has digital display, high and low speed adjustment, manual feed, continuous segmentation, fault alarm and other functions. Speed regulation system, program controller (PLC) using Taiwan Yong hong company products. Other electrical control components imported products or joint venture products of the same grade. Console, push-button box, detection components and cables and wires. With touch screen control, it can easily set and modify production process parameters, including speed, manual and automatic switching, and monitor the operation status of each parts. Ensure the safe and efficient operation of the production line.

14  Brand and supplier description:

Mechanical part

order number	name	producer	remarks
1	bearing	Japan imported the NSK	Divide the host
2	bearing	Ha axis, tile axis	accessory equipment
3	Motor gear machine	Ying a
4	gear reducer	Guo MAO

Pneumatic equipment

order number	name	producer	remarks
1	air cylinder	Domestic quality products
2	electromagnetic valve	stars
3	speed control valve	stars

Hydraulic part

order number	name	producer	remarks
1	electromagnetic directional valve	Oil kun
2	electromagnetic relief valve	Oil kun
3	chiller	Domestic quality products

Electrical total

order number	name	supplier
1	PLC	Taiwan yong hong
2	human-computer interface	Weilun, Taiwan
3	frequency transformer	Huichuan
4	auxiliary relay	Schneider
5	Ordinary motor	Jiang Sheng
6	Low voltage components	Schneider

15 Random attachment:

(1) Installation drawing of mechanical foundation, bolt distribution and production line layout drawing.

(2) Attachment: 20 pieces; 120 collected nylon pions; 20 tension pieces; 120 tension pions; 1 cutter shaft.