SIHUA ceiling main T bar machine for USA customer
1. 1 、T-Bar production line can be monitored by PLC. If the T-bar production line has errors, the PLC will locate the errors. It is easy to maintenance for workers.
1.2 、The speed of T-Bar Production is 10PC/min(36M/min).
1 .3 、Different specifications Roller forming units(6) can be replaced in 30 minutes, 23.8X43H /23.8X38H/14.8X38/ 23.8X32.8 specifications can be produced if add one set roller forming units(6)
Main t bar profile 24*38*3600
We design the machine do according to confirmed drawing
Power supply
380v 3phrase 50HZ (3xlive+1 x neutral+1x Earth)
Air supply:6 bar （11kw）
Layout of main t bar machine
1. 1 Double motorized hydraulic de-coiler with coil car(PPGI)
1.11 Loading capacity :1500Kgs*2
1.12. Coil specification: O.D. 2,000 mm. I.D. 508mm.
Paint steel coil width: 100 mm.
1.3 、Double motorized hydraulic
-coiler with coil car (GI)
1.3. 1 Loading capacity 3000 Kgs*2
1.3.2. Coil specification: O.D. 2,000 mm.
I.D. 508 mm.
width:250mm.
1.21 Storage unit for paint steel:
The roller forming units work in the high-speed, so they need storage units to protect motor and reducer and prolong their life
1.22 Storage unit for galvanized steel
The roller forming units work in the high-speed, so we need storage unit to protect motor and reducer and prolong their life
2.1 Forming machine base
● 2. 11 Motor power is 15KW, brand is ABB
● 2. 12 Reducer brand isCHINA BRAND
● 2.13. The machine base material is Q345-B steel by whole heat treatment to eliminate inner force for long machine life
● 2. 14 The machine working table uses large CNC whole processing for high precision level ，flat tolerance within 0.05mm, the space within 0.02mm in the roller forming units or locating pin.
2.21 Gear COMBI roller unit for produce 23.8*43*3600 t bar profile
● 2.211 Roll forming station 15+ 5 auxiliary rollers,
Roller material is CR12MOV1(SKD11) Vacuum heat treatment 58-62 HRC
● 2.212 The roll forming machine adopts whole gear box structure to prolong the machine life.
● 2.213 The shaft core diameter is ∮40mm, material is 40 CR by quenching heat treatment.
● 2.214 Wall frame material: Q345 - B, CNC processing, Heat treatment
● 2.215 Straightening seat number: 1 set, usage is to straighten profile from up and down, front and back, left and
right.
● 2.216. Forming line speed 0-80M/min. Quick or slow speed can be automatic control
● 2.217. Length of Product: 3600mm/12FT
● 2.218 Bearing brand:NSK (Japan)
2.22 Gear COMBI roller unit for produce 24*38*3600 t bar profile (Specification same with 2.21)
2.5 Pitting rolling unit 1 sets
Pitting die: German material p2990
3.1 Main t bar punching machine base(size is L: 4.3m*W:1.8m*H:1.7m weight is 5.5T)
3.3 8sets (6+2) Punching dies for 24*38main t bar contain punching frame and oil cylinder
8sets (6+2) Punching dies for 24*38 main t bar
● 3.31, Punching die uses material of DC53 with vacuum heat treatment, Hardness is HRC 58–62
● 3.32, Punching die processing by slow wire cutting tooling
6 sets punching middle holes dies 1set tail die
1set head die
● 3.33, Cut-off length 3600mm
● 3.34,The robot carries the Punched t bar to the stacking table
● 3.35,Oil cylinder:Junfan （Taiwan）9PC
● 3.36 ,Solenoid valve brand is Rexroth (German)
4. Main t bar Packaging platform (prolong the packing table)
5. Hydraulic station
● 5. 11, Motor power: 18.5KW,
Motor brands: ABB
● 5. 12, Pump working pressure: 140 kg
Hydraulic flow: 65L Brand is ECKERLE
● 5.13, Accumulator:40L Brand: OLAER（French）
● 5. 14, Pressure sensor, IFM (German)
● 5. 15The electromagnetic valve: Rexroth (German).
● 5.16, Filtration brand is Parker (USA)
● 5.17, The oil is cooled by air
● 5. 18 Hydraulic oil Container :500L
6. PLC Control panel (Electricity control system)
● 6. 1. PLC brands: DELTA(Taiwan)
● 6.2. Frequency inverter power:15KW Brand:YASKAWA( JAPAN)
● 6.3. breaker brand: Schneider.
● 6.4 .Relay:INDEC(Japan)
● 6.5. Human interface (touch screen) brand: KINCO, size 10.4 ".
● 6.6.Electric cabinet, connected outside wire by the quick plug.
